This listing Brand New High Quality 20PCS #XJXQ-20 20MM Universal embroidery machine tension wool mat,tension wool felt Compatible with Tajima, Barudan,SWF and more industrial embroidery machines.
The wool pad in the wire clipper is a seemingly simple but crucial component, and its function is mainly reflected in the following aspects:
Buffering and noise reduction
The soft texture of the wool pad can effectively absorb the impact force when the wire clip metal sheet is closed, reducing the noise of mechanical collision. Especially when embroidery at high speed (such as thousands of needles per minute), this buffering effect can significantly reduce the "click" sound during the operation of the equipment and improve the working environment.
Even pressure distribution
The natural elasticity of wool fibers allows them to extend evenly when under pressure, avoiding the local pressure concentration of metal clips due to slight deformation. This characteristic ensures that the line tension remains consistent throughout the entire format and prevents local tightness and tightness of the embroidery pattern.
Dynamic friction adjustment
Compared to rigid materials, wool fibers undergo progressive deformation when under pressure. When the embroidery thread passes quickly, this characteristic can form a dynamic friction force, which can not only prevent wire breakage caused by sudden tension, but also avoid wire rebound caused by inertia, especially when dealing with low-strength materials such as polyester wire.
Thermal management assistance
High-speed friction will produce local high temperatures, and the natural insulation properties of wool can delay the conduction of heat to metal parts and reduce the interference of thermal expansion on the clamp accuracy. At the same time, its porous structure helps heat dissipate and extends the service life of precision components.
Micro cleaning function
The fluffy structure of wool fibers can capture tiny fiber debris that fall off the surface of the wire. This passive cleaning mechanism can reduce the accumulation of wire scale inside the wire clipper and reduce the risk of tension fluctuations caused by impurities.
Maintenance recommendations
Check the wear of the wool pad every 500,000 needles or uneven stitches are found
When replacing, native wool material (non-recycled wool) should be preferred, and the thickness tolerance should be controlled within ±0.05mm.
Use compressed air to clean the inside of the wire clamp to avoid impurities affecting the fit of the wool pad
The failure of this component is often progressive, initially manifested as an increase in the jumper rate at the corners of the embroidered body. Regular maintenance can ensure stable embroidery quality, especially when making high-precision trademark embro